Özel Tezgahlar

Special Machines and Services For On Site Machining

We have developed special machines and provide processing services especially for the machining of roll housings in rolling mills. In the rail and profile rolling mill of Kardemir (Karabuk Iron and Steel Company), precise, high quality and efficient rail and profile production has been achieved by processing the rolling housings on-site machining and improving the bearing system. In addition, we successfully and timely completed the on-site machining of hot roll mill housings at Erdemir (Eregli Iron and Steel Company) and Toscelik companies

Tension Leveller

Especially in continuous coating lines such as color coating lines, tin chrome plating lines, the wavy strip is leveled by giving controlled elongation up to the plastic deformation limit. The system is designed as fully automated and the strip is leveled according to the wave condition and properties. In this way, the coating quality is increased and the products are produced in A1 quality. We have developed tension leveler system so that we ensure that the strip is of high quality and smoothness for coating by giving elongation at certain values in a sensitive and controlled manner and by giving proportional pressure to the rollers.

Leveller

Leveller

We have developed both hydraulic and mechanical levelers machines in line with the demands of our customers in order to straighten and level the incoming coils coming for cut to length lines or other lines with a high precision. With our leveler machines, leveling processes are carried out in laser cutting quality. Leveling systems are also supported by full automation systems.

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Pickling Lines

Push Pull Type Pickling Line

Continuous Pickling Line

In line with the demands of our customers, the pickling line is from inlet units to pickling process and output units;

  • -Design,
  • – Production,
  • -Assembly and
  • -Turnkey basis including commissioning.
  • Uncoiler and Coil cars
  • Anti coil breaking systems
  • Straightening units
  • Leveller Units
  • Descaling systems
  • Prewash units
  • HCl acid processing units
  • Rinsing and drying units
  • Electrostatic lubrication units
  • Shear units
  • Scrap Removal Units
  • Recoiler unit

Ongoing Projects

Cut to Length Lines

We make complete turnkey high speed and quality cut-to-length lines including Design, Project, Manufacturing, Assembly and Commissioning.

  • Cold Cut-to-Length Lines
  • Hot Cut-to-Length Lines
  • Uncoiler and Coil Cars
  • Automatic roll loading units
  • Quick cutting shear units
  • Hydraulic or mechanical straightening machines
  • Pinch Rolls
  • Rotary Shears
  • Automatic Blade Adjustment System
  • Automatic Stacking Units
  • Full automation systems

Projects Made

Continuous Coil Color Coating Lines

We Produce Continuous Coil Color Coating Lines…

We determine the design parameters by considering the strip type and quality, thickness, width and production capacity according to customer demands. We design, manufacture, assemble and turn-key all the facilities of the continuous coil color coating line from the input units to output units.

Our lines are controlled by modern control systems, mainly using Siemens products. The production line is monitored and controlled by the operators with the SCADA screen. We also have Level-2 Software to cooperate with ERP systems and to direct the control system of the line, to follow the coils, to collect the data of the product and the line.

Projects Made

Ankara Ünallar Metal Color Coating Line

We Successfully Implemented Turkey’s First Domestic Continuous Color Coating Line.

We have developed continuous color coating lines for all kinds of metal strips, especially hot rolled, cold rolled, galvanized and aluminum products.

Technicial Specifications

MaterialAluminum or steel strip
Reference Strip0.5 x 1250 @ 75 mpm
Thickness0,2 – 1,3 mm
Width400-1.300 mm
Maximum Speed75mpm
Threading Speed10mpm
Maximum Coil Weight25 Tonnes Input – 20 Tonnes Output
Line Length150metres
Some Images From The Coloring Coating Line